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Aluminum PCB LED Strip
Friday, March 20th, 2020

With the development of LED technology, LED power keeps increasing. This is closely related to heat dissipation. In order to resolve heat dissipation of LED with big power, aluminum-based copper-clad laminate is highly applied in led strip field.

Aluminum PCB(metal-based heat dissipation board) is a kind of unique metal-based copper-clad laminate. It has good head conductivity, electrical insulation and machining performance. Single-sided aluminum pcb consists of three layers of structures:circuit layer(copper foil), insulation layer and metal-based layer. Circuit layer requires large current-carrying capability, so we should use thick copper foil(generally 35um to 280um). The insulation layer for heat conduction is the core technology of aluminum pcb. It is general composed of special polymer filled with special ceramic. Small heat resistance, excellent viscoelasticity and anti-aging are all its advantages. And it is also able to bear mechanical and heat stress. Metal-based layer is the supporting component of aluminum pcb, and it needs to have high heat conductivity, so we generally use aluminum board, or copper board(which can provide higher conductivity). And it is suitable for regular machining such as drilling, punching and cutting. Techniques include gold plating, solder levelling, osp, ENIG, lead-free ROHS and so on.

single-layer-mcpcb-stackup
single-layer-mcpcb-stackup

Aluminum pcb is commonly seen in LED products and has two sides(the front side and the reverse side). The white face is used to solder LED pin, and the other face presents natural color. It is generally painted with thermal conductivity paste and then contacted with heat conduction part. LED aluminum pcb is mainly used in power amplified mixed integrated circuits for STK series, motor cycles, automobile and electronics field.

There are many kinds of aluminum pcb for led tube, which varies based on the length and width of led tube. Aluminum pcb for led tube is popular with people due to its good quality, and durable and energy-saving features.

led strip
led strip

Aluminum pcb for led tube can save electricity as high as 70%. The light intensity of 12W Led tube is equal to 40w fluorescent tube. The service life of LED tube is is more than 10 times that of general fluorescent tube. It can be free of maintenance. Also, there is no need to change LED tube, barratter and starter frequently.

Generally, fluorescent tube has high temperature inside and needs to be used for more than 10 hours everyday in most cases. This problems are perfectly resolved by aluminum pcb for led tube.

If you have any queries, comments or suggestions on aluminum pcb for led, welcome to leave your message.

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LED Lighting: MC-PCBs
Wednesday, November 13th, 2019

LEDs are pretty hot nowadays! Not just the biggest tendency in lighting, but also require a lot of heat dissipation that standard PCB material just can’t handle. So what’s the solution? Metal PCBs. Standard PCB material typically has a thermal conductivity of 0.5 W/m K; which is not adequate for the current high intensity LEDs. With MCPCB materials you can increase the life of your LEDs with better heat dissipation.

What’s the thermal conductivity of MCPCB material?

Up to now, Best Technology has helped many customers with their MCPCB needs and have found the most common questions as shown below:

What is the most cost effective MCPCB?

How do you layout an MCPCB?

Can I get a different dielectric thickness between the metal and circuit layer?

Can I put plated through holes on an MCPCB?

Can I do more than one layer with an MCPCB?

How quick can a MCPCB be manufactured?

What Metals can be used?

The professional staff at Best Technology can help you resolve these questions and even more. Need help getting started? Contact us today.

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MCPCB can be without solder mask?
Friday, March 25th, 2016

MCPCB can be without solder mask

Yes, we can make the MCPCB without solder mask! How to do MCPCB without solder mask?

 

  • First step, we use our dielectric layer and laminate with copper, so we get the material of this stack up

Top: copper foil

Middle: dielectric layer

Bottom: Aluminum or Copper or Iron substrate

 

  • Second step, etch copper to get the trace, the areas without trace will expose the dielectric layer, the color of 1W/m.K & 2W/m.K raw material is white, 3W/m.K is light blue.

 

 

3 w m/k dielectric layer is light blue

3 w m/k dielectric layer is light blue

2 w m/k dielectric layer is white

2 w m/k dielectric layer is white

  • Third step, do the surface finish, HAL-LF, OSP, ENIG, etc…,here you will kow for no Soldermask ,it have to do surface finishing for all circuits,so if you would like to protect parts of circuits layer and which don’t need do surface finishing.

MCPCB without solder mask have no bad influent the function of the board, so solder mask with or without, only depends on your requirement.please visit for metal core PCB if you would like to know more.

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The advantage and disadvantage of aluminum PCB
Friday, March 18th, 2016

The aluminum PCB is a unique metal base copper clad laminate , it has good thermal conductivity, electrical insulation properties and machining property.

The structure of aluminum PCB is divided into three layers.

First layer: base layer, it is the metal substrate, which can choose copper or aluminum.

Second layer: dielectric Layer, its thickness be from 0.003 inch to 0.006 inch.

Third layer: circuit layer, the copper thickness of the circuit is from 1oz to 10oz.

The advantage of aluminum PCB:

  • it has good heat radiation and better strength.

 

The disadvantage of aluminum PCB:

  • High cost.
  • The current mainstream can only do single aluminum PCB, it is difficult to do double sided aluminum PCB.
  • The product will be more easily to have matter in electrical strength and pressure.

Aluminum core PCB have good thermal conductivity but Ceramic PCB will better,if you would like to know more about the different from FR4,MCPCB and Ceramic PCB,pls visit to for more information.

 

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